Gear Design

Information Center

Gears Built for Extreme Applications

We use advanced FEA simulations to break down every oil pump and find its weaknesses. Each gear is tested against the worst-case scenarios — debris impacts, vibration, and offside loads — then rebuilt again and again until it is as strong as we can make it.

Engineered to Survive

Gears Designed to Outlast the Pump

Boundary Pumps gear after debris impact testing

Our gears have survived debris impacts of 1/4 in and larger. They have survived the number-one crank cap coming apart and the pump housing splitting in half. The gears themselves? They were loaded into another housing, and away the assembly went to race day.

How We Build Them

A Relentless Design Process

Simulate

Advanced FEA simulations break down every oil pump to expose its weaknesses before a single part is cut.

Stress Test

We push each gear against the worst-case scenarios it will ever face: debris impacts, vibration, and offside loads.

Rebuild

Then we rebuild the part over and over again until the gear is as strong as we can make it.

Watch It Happen

Debris Impact Study at Impact Site

Talk to Us

Have Questions? Let’s Talk.

Boundary Pumps — 2808 Winchester Dr, Royse City, TX 75189

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